RSPB (2000ºF+ Low Expansion 99% Silica Matrix Composite Board)

Refractory Sheet Press Board (RSPB) is a silica matrix composite produced from low thermal expansion raw materials consisting of 99.7% silica. These rigid high strength fiber reinforced structural ceramicell nameomposites have a thermal expansion coefficient of .3 x 10-6/ºC which provides remarkable resistance to thermal shock up to 1200ºC (2192ºF). Beyond 1200ºC (2192ºF) it begins to transform into a crystalline structure, but maintains it’s properties up to 1650ºC (3002ºF) providing that there is no significant drop in temperature. At thescell namelevated temperatures, RSPB will exhibit surface glazing, but will retain it’s strength and integrity.
Mechanical properties of Refractory Sheet Press Board exceed those of high temperature calcium silicate as well as many other structural insulation materials. RSPB is 100% inorganic, contains no refractory ceramic fibers (RCF’s), and undergoes little or no outgassing on heating. It also exhibits exceptional non-wetting properties when used in contact with molten aluminum, zinc, lead, tin, and other non-ferrous metals.

Specifications

Density ( lb/ft³ )90
Density ( g/cc )2.1
Modulus of Rupture ( MPa )30
Modulus of Rupture ( psi )4300
Sheet Size ( in )24 x 36
36 x 48
Porosity ( % )31
ColorWhite
Dielectric Strength ( V/mil )43
Thickness ( in )1/8 to 3
Volume Resistivity ( ohm-cm )7.5 x 109
Coefficient of Thermal Expansion at (Room Temp. to 800ºC)0.3 x 10-6/Per ºC
Nominal CompositionAl2O3 - 0.10%
Fe2O3 - 0.03%
MgO - 0.03%
Na2O - 0.05%
Organics - 0%
SiO2 - 99.7%
Organics ( % )0
Hardness, Durometer “D”87
Charpy Impact Strength ( ft.lb )0.8
Compressive Strength at 2% Consolidation ( MPa )48
Compressive Strength at 2% Consolidation ( psi )7000
Maximum Service Temperature (Cyclic Conditions) ( ºC )1200
Maximum Service Temperature (Cyclic Conditions) ( ºF )2192
Maximum Service Temperature (Non-Cyclic) ( ºC )1650
Maximum Service Temperature (Non-Cyclic) ( ºF )3002
Linear Shrinkage, 24 hrs. at 800ºC (1472ºF) ( % )0.1
Linear Shrinkage, 24 hrs. at 1000ºC (1832ºF) ( % )1
Thermal Conductivity at 200ºC (392ºF) ( BTU-in/hr-ft²-ºF )0.54
Thermal Conductivity at 200ºC (392ºF) ( W/m-ºK )3.8
Thermal Conductivity at 400ºC (752ºF) ( BTU-in/hr-ft²-ºF )0.64
Thermal Conductivity at 400ºC (752ºF) ( W/m-ºK )4.4
Thermal Conductivity at 600ºC (1112ºF) ( BTU-in/hr-ft²-ºF )0.61
Thermal Conductivity at 600ºC (1112ºF) ( W/m-ºK )4.2
Thermal Conductivity at 800ºC (1472ºF) ( BTU-in/hr-ft²-ºF )0.67
Thermal Conductivity at 800ºC (1472ºF) ( W/m-ºK )4.6
Thermal Conductivity at 1000ºC (1832ºF) ( BTU-in/hr-ft²-ºF )0.75
Thermal Conductivity at 1000ºC (1832ºF) ( W/m-ºK )5.2
AvailabilityMoldable Sheet
Tube

Note

Maximum use temperature is dependent on variables such as thermal & mechanical stress, and the chemical environment the material is subjected to.

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